Bandsaw blades can turn a frustrating cut into a smooth, satisfying one.
The best part is you don’t need a huge collection to handle most shop work. A few proven standouts like the Imachinist M42 93″ for mixed wood and metal, DEWALT 44-7/8″ and 32-7/8″ for portable saws, and the Milwaukee 35-3/8″ 8–10 TPI for tough steel cover a ton of ground.
For tight curves and clean detail work in wood, FOXBC 80″ 1/4″ blades are a go-to choice for many woodworkers.
| Imachinist M42 Bi-Metal 93″ Band Saw Blade |
| Metal-Cutting Workhorse | Blade Length: 93″ | Teeth Per Inch (TPI): 10–14 TPI (with other versions from 3 to 14 TPI available) | Blade Width: 3/4″ | VIEW LATEST PRICE | Read Our Analysis |
| DEWALT 44-7/8″ Portable Band Saw Blades 3-Pack |
| Durable All-Metal Cutter | Blade Length: 44-7/8″ | Teeth Per Inch (TPI): 14/18 TPI variable | Blade Width: 1/2″ | VIEW LATEST PRICE | Read Our Analysis |
| DEWALT 32-7/8″ Portable Band Saw Blades 3-Pack |
| Heavy-Duty Precision | Blade Length: 32-7/8″ | Teeth Per Inch (TPI): 24 TPI | Blade Width: 1/2″ | VIEW LATEST PRICE | Read Our Analysis |
| Milwaukee 35-3/8″ 8-10 TPI Bandsaw Blades 3PK |
| Best for Thick Metals | Blade Length: 35-3/8″ | Teeth Per Inch (TPI): 8/10 TPI variable | Blade Width: 1/2″ | VIEW LATEST PRICE | Read Our Analysis |
| FOXBC 35-3/8″ 24 TPI Bandsaw Blades (3-Pack) |
| Fine Detail Metal Cuts | Blade Length: 35-3/8″ | Teeth Per Inch (TPI): 24 TPI | Blade Width: 1/2″ | VIEW LATEST PRICE | Read Our Analysis |
| FOXBC 80″ Bandsaw Blades for Craftsman (2-Pack) |
| Best for Craftsman Saws | Blade Length: 80″ | Teeth Per Inch (TPI): 14 TPI | Blade Width: 1/4″ | VIEW LATEST PRICE | Read Our Analysis |
| DEWALT 44-7/8″ 24 TPI Band Saw Blades |
| High-TPI Metal Specialist | Blade Length: 44-7/8″ | Teeth Per Inch (TPI): 24 TPI | Blade Width: Not explicitly stated (portable size; standard for 44-7/8″ portables) | VIEW LATEST PRICE | Read Our Analysis |
| AYAO 93-1/2 Inch X 1/4 Inch X 6TPI Band Saw Blade 2-Pack |
| Best for Woodworkers | Blade Length: 93-1/2″ | Teeth Per Inch (TPI): 6 TPI | Blade Width: 1/4″ | VIEW LATEST PRICE | Read Our Analysis |
| Morse Master Cobalt Bi-Metal Portable Bandsaw Blades |
| Pro-Grade Portability | Blade Length: 44-7/8″ | Teeth Per Inch (TPI): 14/18 TPI variable | Blade Width: 1/2″ | VIEW LATEST PRICE | Read Our Analysis |
More Details on Our Top Picks
Imachinist M42 Bi-Metal 93″ Band Saw Blade
Should you often feel your bandsaw blade struggling with metal, the Imachinist M42 Bi-Metal 93″ Band Saw Blade can feel like a quiet little miracle in your shop. You get a tough M42 bi-metal blade that stays sharp and keeps cutting instead of burning and wandering. At 93 inches long, 3/4 inch wide, and 0.035 inch thick, it fits most 7 x 12 bandsaws and any saw that takes this common size.
You’ll like how the 10 to 14 variable TPI range handles thin pipe, tube profiles, and soft ferrous metal at the time your woodworking projects include metal parts.
- Blade Length:93″
- Teeth Per Inch (TPI):10–14 TPI (with other versions from 3 to 14 TPI available)
- Blade Width:3/4″
- Blade Thickness:0.035″
- Blade Material Type:Bi-metal, M42 grade
- Primary Intended Use:Soft ferrous metals; thin pipe and tube profiles
- Additional Feature:M42 bi‑metal construction
- Additional Feature:Variable tooth options
- Additional Feature:Optimized for thin pipe
DEWALT 44-7/8″ Portable Band Saw Blades 3-Pack
Should you rely on a portable band saw and want blades that don’t burn out halfway through a job, the DEWALT 44-7/8″ portable band saw blades in this 3-pack are built for you. You get three blades at 44-7/8 inches long, .020 inches thick, with a 14/18 variable TPI that bites smoothly into metal without feeling jumpy or harsh in the cut.
Because the teeth use Matrix II high speed steel with 8 percent cobalt, they hold an edge under heat and pressure. The Rc 65-67 tooth hardness and alloy steel backer help you push through tough stock while avoiding fatigue, warping, and constant blade changes.
- Blade Length:44-7/8″
- Teeth Per Inch (TPI):14/18 TPI variable
- Blade Width:1/2″
- Blade Thickness:0.020″
- Blade Material Type:Matrix II high-speed steel edge with cobalt, alloy steel backer (bi-metal style)
- Primary Intended Use:General high-performance metal cutting
- Additional Feature:Matrix II steel edge
- Additional Feature:8% cobalt durability
- Additional Feature:Rc 65-67 hardness
DEWALT 32-7/8″ Portable Band Saw Blades 3-Pack
Should you be a contractor or serious DIYer who leans hard on a portable band saw, the DEWALT 32-7/8″ Portable Band Saw Blades (3-pack) are built to keep up with you, not slow you down. You get three blades at 32-7/8 inches long, .020 inches thick, and a fine 24 TPI, so cuts feel smooth and controlled, not rough and grabby.
These blades use a Matrix II high speed steel edge with 8 percent cobalt, so they hold up under real abuse. The alloy steel backer fights fatigue while you’re cutting heavy metal all day. Heat, wear, and hard use don’t scare these.
- Blade Length:32-7/8″
- Teeth Per Inch (TPI):24 TPI
- Blade Width:1/2″
- Blade Thickness:0.020″
- Blade Material Type:Matrix II high-speed steel edge with cobalt, alloy steel backer (bi-metal style)
- Primary Intended Use:Heavy-duty cutting; professional/contractor use (primarily metal)
- Additional Feature:High cobalt content
- Additional Feature:Heavy-duty applications focused
- Additional Feature:Professional-grade reliability
Milwaukee 35-3/8″ 8-10 TPI Bandsaw Blades 3PK
Milwaukee’s 35-3/8″ 8-10 TPI bandsaw blades are a smart pick anytime you need one reliable blade that can handle almost any metal you throw at it. You get a 3 pack, so you’re ready for long cutting days without stopping your workflow. The bi metal build gives you strength and flexibility, which helps prevent sudden tooth breakage in tougher stock.
You’ll notice the variable 8 to 10 TPI pattern right away. It grabs thick steel fast, yet still leaves clean cuts in stainless, aluminum, and soft alloys. One blade fits any 35 3/8 inch portable saw, so setup stays simple.
- Blade Length:35-3/8″
- Teeth Per Inch (TPI):8/10 TPI variable
- Blade Width:1/2″
- Blade Thickness:0.020″
- Blade Material Type:Bi-metal
- Primary Intended Use:Metal cutting (stainless, steel, aluminum, soft alloys; solid stock)
- Additional Feature:3X life stainless
- Additional Feature:2X faster thick cuts
- Additional Feature:25% more cuts/charge
FOXBC 35-3/8″ 24 TPI Bandsaw Blades (3-Pack)
Should you use a compact portable band saw and crave smooth, accurate cuts in tight spots, the FOXBC 35-3/8″ 24 TPI Bandsaw Blades are built to make your work feel easier and more controlled. You’ll feel that right away as you pair them with a Milwaukee 48-39-0539 or 2829-20. The fit is clean, so the cut feels predictable.
Because these blades use Bi-Metal M42 high speed steel, you can cut longer without burning the teeth. The 24 TPI hook tooth profile bites quickly, yet still leaves a fine edge. You’ll notice cleaner curves, smoother lines, and less time fixing rough spots.
- Blade Length:35-3/8″
- Teeth Per Inch (TPI):24 TPI
- Blade Width:1/2″
- Blade Thickness:0.020″
- Blade Material Type:Bi-metal M42 high-speed steel
- Primary Intended Use:Fine, clean cutting and intricate shapes (primarily metal) with compact portables
- Additional Feature:Milwaukee-specific compatibility
- Additional Feature:Hook tooth profile
- Additional Feature:Intricate shape cutting
FOXBC 80″ Bandsaw Blades for Craftsman (2-Pack)
Anyone who’s tired of flimsy blades burning out on a Craftsman 12 inch bandsaw will feel a real sense of relief with the FOXBC 80 inch bandsaw blades 2 pack. You finally get a blade that actually matches what your Sears Craftsman 12 inch model 137.224320 can do, instead of holding it back.
These 80 inch, 1/4 inch wide, 0.014 inch thick blades use high grade carbon steel with a flexible back and a hard cutting edge. The 14 TPI hook teeth bite cleanly into hardwood, softwood, plastic, and even non ferrous metals, so you can cut tight curves and fine details with smooth, controlled progress.
- Blade Length:80″
- Teeth Per Inch (TPI):14 TPI
- Blade Width:1/4″
- Blade Thickness:0.014″
- Blade Material Type:High-grade carbon steel
- Primary Intended Use:Wood, plastics, and non-ferrous metals on Craftsman 12″ saw
- Additional Feature:Craftsman 12″ specific
- Additional Feature:Flexible carbon hard edge
- Additional Feature:Fine intricate shapes
DEWALT 44-7/8″ 24 TPI Band Saw Blades
For clean, precise cuts in thin wood and metal, DEWALT’s 44-7/8″ 24 TPI band saw blades are made for individuals who care more about accuracy than speed. You’ll like how the fine 24 TPI teeth leave smooth edges with very little cleanup. They’re ideal at the time you’re trimming small parts, cutting thin stock, or working on detail pieces that can’t afford tear-out.
You get three blades in a pack, so you can work with confidence instead of worry. The Matrix II high-speed steel edge with 8 percent cobalt fights heat and wear, while the tough alloy steel backer helps prevent fatigue and breaks.
- Blade Length:44-7/8″
- Teeth Per Inch (TPI):24 TPI
- Blade Width:Not explicitly stated (portable size; standard for 44-7/8″ portables)
- Blade Thickness:0.020″
- Blade Material Type:Matrix II high-speed steel edge with cobalt, alloy steel backer (bi-metal style)
- Primary Intended Use:High-performance cutting across various materials (commonly metal)
- Additional Feature:High customer rating
- Additional Feature:Best-seller category rank
- Additional Feature:30-day return guarantee
AYAO 93-1/2 Inch X 1/4 Inch X 6TPI Band Saw Blade 2-Pack
Woodworkers who switch between tight curves and straight cuts will appreciate how the AYAO 93-1/2 inch x 1/4 inch x 6TPI band saw blade gives you control without feeling fragile or fussy. At 1/4 inch wide and 0.017 inch thick, it stays nimble for scroll-like cuts, yet feels steady enough for straight ripping in common hardwoods and softwoods.
You’ll like how the 6TPI raker set teeth clear chips smoothly so cuts stay clean instead of burning or wandering. The strong, smooth welds run quietly, and the 93 1/2 inch length fits many 14 inch saws like Delta, Jet, Rikon, and more.
- Blade Length:93-1/2″
- Teeth Per Inch (TPI):6 TPI
- Blade Width:1/4″
- Blade Thickness:0.017″
- Blade Material Type:Not explicitly stated (typical carbon/alloy steel bandsaw blade construction)
- Primary Intended Use:Wood and general-purpose cutting
- Additional Feature:Broad saw compatibility
- Additional Feature:Raker set teeth
- Additional Feature:Strong smooth welds
Morse Master Cobalt Bi-Metal Portable Bandsaw Blades
Serious metal-cutting woodworkers and jobsite pros will feel right at home with the Morse Expert Cobalt Bi-Metal portable bandsaw blades. You get a tough, American-made blade that actually keeps up with you. The cobalt bi-metal build holds its edge on machinable metals, so you don’t stop to swap blades every few cuts.
With the 44 7/8 x 1/2 x .020 size and 14/18 variable TPI, you handle thin tubing, solid bar, and brackets using the same blade. That variable pitch cuts vibration, so your finishes look cleaner and your hands feel less beat up. Each box gives you three blades, and the line covers most portable and compact saws, so your main job is just to keep cutting.
- Blade Length:44-7/8″
- Teeth Per Inch (TPI):14/18 TPI variable
- Blade Width:1/2″
- Blade Thickness:0.020″
- Blade Material Type:Cobalt bi-metal
- Primary Intended Use:Machinable metals; pro and DIY metalworking
- Additional Feature:Made in USA
- Additional Feature:Shock-resistant cutting edge
- Additional Feature:Reduced vibration cutting
Factors to Consider When Choosing Bandsaw Blades
Whenever someone chooses a bandsaw blade, a few key details quietly decide whether the cut feels smooth or frustrating. Blade length, width, and thickness must match the saw and the type of cuts, while teeth per inch, tooth shape, and tooth set control how clean and fast the blade cuts through wood. Material and hardness then tie everything together, affecting how long the blade will last and how well it stands up to tough jobs.
Blade Length Compatibility
A good starting point in choosing a bandsaw blade is simple but essential: the blade length has to match the saw. If the length is wrong, the blade could not even go on the wheels, or it could sit so loosely that it slips, chatters, and scares you a little every time you turn the saw on.
Blade length is not a guess. Each bandsaw is built for a specific range, from short lengths like 32-7/8 inches to long blades of 93 inches or more. Whenever the blade length is correct, the saw can set proper tension, the blade tracks straight, and cuts stay accurate. This also protects the blade from stress, cracks, and premature failure. Checking the manual or label on the saw keeps you safe and confident.
Width and Thickness
Choosing the right width and thickness of a bandsaw blade often feels confusing at the outset, yet this choice quietly controls how smooth, safe, and accurate every cut will be. At the time someone picks blade width, they usually work between 1/4 inch and 1 inch. Wider blades stay straighter, so they shine on long, straight cuts and thick stock. Narrow blades turn tighter, so they handle curves, patterns, and delicate shapes.
Thickness adds another layer of decision making. Common sizes run from 0.014 to 0.035 inches. Thicker blades resist bending and last longer, but they ask for more motor power. Thinner blades create a smaller kerf, so there is less waste and a finer, more controlled cut that better matches a lighter saw.
Teeth per Inch
Teeth per inch, or TPI, often feels like a tiny detail, yet it quietly decides how fast a bandsaw cuts and how smooth the surface will look afterward. Whenever someone chooses low TPI, around 3 to 10, the blade bites deeply and moves quickly through thick stock. The cut is fast, but the surface looks rougher.
Higher TPI, like 14 to 24, takes smaller bites. This slows the cut, yet leaves a cleaner edge, which feels reassuring on thin workpieces or detailed parts. Many woodworkers reach for 10 to 14 TPI whenever switching to soft metals, then move to 24 TPI for intricate shapes in stainless steel or aluminum. Variable TPI blades bridge these needs, improving versatility, control, and blade life.
Tooth Shape and Set
Many woodworkers soon uncover that tooth shape and set quietly decide whether a cut feels easy or like a fight. Tooth shape controls how the blade bites into the work, while tooth set controls how the blade clears the waste and avoids pinching.
Hook teeth dig in hard and cut fast, so they suit quick, aggressive cuts. Skip teeth have more space between them, so they clear chips well and run smoothly. Raker patterns balance control and speed.
Tooth set matters just as much. A raker set, with alternating teeth and a straight raker, helps pull chips out and reduce binding. A flat set, with teeth leaning one way, can track straighter. Matching tooth shape and set to the task greatly extends blade life.
Material and Hardness
As a woodworker starts looking at bandsaw blades more closely, material and hardness quickly stop feeling like boring specs and start feeling personal. Blade steel controls how calm or stressful each cut feels.
Carbon steel blades are common, but bi‑metal blades often last longer. Their flexible back supports a tougher cutting edge, so teeth stay sharp through more work. Many bi‑metal designs use high speed steel, such as Matrix II, which holds up better to heat and friction during long cuts.
Cobalt content, often around 8 percent, adds more wear resistance, so the blade needs fewer changes. Tooth hardness in the Rc 65 to 67 range helps the edge stay keen, while thin blades around 0.020 inches give cleaner, low‑waste cuts for delicate curves.
Intended Cutting Materials
Material choice starts to feel real the moment the question appears: what is this blade actually going to cut most of the time. Once that is clear, every other decision feels calmer and easier.
For thick hardwoods, a blade with lower teeth per inch lets each tooth take a bigger bite, so cuts stay fast and straight. For thin stock, curves, or delicate veneers, a higher TPI blade gives smoother, cleaner edges that need less sanding.
When soft metals enter the scene, many woodworkers turn to bi‑metal blades. Their tough edge handles heat, friction, and wear far better, so teeth stay sharp longer. Tooth shapes matter too. Hook teeth cut quickly in aggressive jobs, while raker sets give more control and a finer finish on tricky materials.
Saw Power and Capacity
Even with the perfect blade in hand, the bandsaw itself sets the real limits on what it can do. Saw power and capacity quietly control how smooth, fast, and easy every cut feels. At the time a motor has higher wattage, it keeps the blade moving through tough hardwoods without bogging down, burning, or stalling.
Capacity tells you how big you can go. The throat depth decides how wide a board you can feed, while the resaw height sets how tall a piece you can slice. Here, the blade must match the saw. A wide, aggressive blade on a weak, small saw feels frustrating. In situations where blade width, tooth pattern, and saw power line up, cuts stay cleaner, strain drops, and the machine lasts longer.
Budget Versus Durability
A bandsaw blade choice often starts with a simple worry: how much to spend without wasting money. Many woodworkers feel torn between budget blades and longer lasting options.
Cheaper blades seem kind at checkout, but they often wear out fast. Teeth dull, cuts burn, and the blade starts to wander. Then you buy another, and another, and costs quietly pile up.
Durable blades, like bi metal with cobalt and Rc 65 to 67 tooth hardness, hold an edge far longer. They give cleaner cuts, less cutting fatigue, and fewer sudden breaks. Variable TPI designs also help a single blade handle different woods, which stretches value.
